OpenLOOP QLP Series Pump Station

Packaged pump station for efficient and safe cooling of quench tanks in heat treating applications

The OpenLOOP QLP SeriesPump Station is a packaged pump system designed specifically for heat-treating applications. The QLP safely isolates, filters, and cools quenchants with a centrifugal separator and a rugged plate heat exchanger. 

Operation

The system consists of separate cooling loops for quenchant and cooling water. Quenchant is pumped through a CyClean Centrifugal Separator for filtration and then through the plate heat exchanger. Quenchant and cooling water flow through separate channels between the plates, exchanging heat. The clean and cooled quenchant is returned to the quench tank. The QLP Pump Station handles water, brine, polymer solution, and oil quenchants.

Maintenance

To maintain peak efficiency and prevent fouling, Dry Coolers recommends:

  • changing the side-stream bag filter as required,
  • periodically monitoring pressure drops across the plate heat exchanger, and
  • periodically monitoring the pump outlet pressure and amperage for changes.

Standard Features

  • Rugged cast iron pump with severe-duty mechanical seal
  • Packaged design for easy installation
  • CyClean Centrifugal Separator for efficient quenchant filtering with minimal pressure loss
  • Side stream bag filter for effluent collection
  • Highly efficient and expandable plate heat exchanger with stainless plates and nitrile gaskets
  • Control panel meetsUL 508A standards
  • Pre-wired for easy installation
  • Fully flow- and pressure-tested for trouble-free startup

Options & Upgrades

  • Stainless steel wetted materials
  • Self-priming pump
  • Double-wall plate heat exchanger to prevent dangerous quench oil/water contamination
  • Shell & tube heat exchanger to minimize fouling
  • Full-flow plate heat exchanger for heavy solid loadings
  • Cooling tower
  • Mechanical chiller
  • Open-loop pump station
  • Variable-frequency pump or fan drives
  • Pump motor local safety switches
  • Insulation for cold or hot applications
  • ASME certification
  • Outdoor location
  • Onsite startup